Prevent crusher breakdown in cement plant
Eliminate crusher breakdown in cement plant with big rock detection
Detects oversized particles in real time, prevent blockages, overloads and damages in crushers before they happen.
Trusted by leading global enterprises
Issues Leading to Cement Plant Downtime
Major Issues Causing Crusher Breakdown in Cement Plant
Crusher breakdowns in cement plants are often caused by oversized rocks, improper material flow, and equipment overload. These issues result in unplanned downtime, higher maintenance costs, and reduced productivity. Implementing cement equipment predictive maintenance can help prevent these breakdowns by detecting problems early and ensuring smooth operations.
equipment damage
Undetected oversized rocks can block crushers, causing equipment damage and increased maintenance costs.
Undetected oversized rocks can cause blockages in crushers and conveyors, leading to equipment damage, increased maintenance costs, and reduced machinery lifespan.
vision AI Technology to
Eliminate Crusher Breakdown in Cement Plants
- Real-Time Monitoring: Continuous monitoring of conveyor belts for large rock detection and foreign objects, ensuring immediate identification and response to potential issues.
- Proactive Maintenance: Predictive insights help prevent costly cement plant downtime caused by oversized rocks, enabling timely maintenance and minimizing disruptions to operations.
- Real-Time Alerts: Receive instant alerts via dashboards, or sirens, to immediately stop the conveyor belt upon detection of large rocks, preventing blockages or damage risks.
- Big Rock Location Detection: Identifies and alerts the location of oversized rocks, such as in the hopper or feeder, for targeted action and quick resolution.
- Historical Video Feed : Analyze historical footage to review and identify critical events, big rock occurrences, and operational patterns for better insights.
- Comprehensive Reporting: Generate detailed reports that highlight recurring big rock issues and trends, enabling proactive measures for continuous improvement.
cement crusher predictive maintenance with aI
Benefits of AI in Cement Equipment Predictive Maintenance
AI in cement equipment predictive maintenance helps identify potential issues before they cause costly breakdowns. By continuously monitoring equipment health and analyzing data, vision AI optimizes performance, reduces unplanned downtime, minimizes downtime in cement plants.
Reduced Unnecessary Stoppages
Achieve 15% reduction in conveyor stoppages due to accurate detection and estimation of large rocks.​
Reduced Downtime
Real-time big rock detection minimizes downtime in cement plants by preventing blockages and equipment damage.
optimizes crusher performance
Eliminates Costly Breakdown
Optimize Your cement manufacturing efficiency with AI
Reduce cement plant energy consumption and boost efficiency with AI-powered solutions. Achieve real-time kiln monitoring, cut overheating, and lower fuel usage by 2-5%. Prevent costly downtime with predictive maintenance while optimizing operations for sustainable production.
Real-time thermal imaging detects hotspots on kiln refractory linings, extending refractory life by 30% and reducing unplanned downtime
Accurately gauging particle size in real time to predict crusher & screen maintenance needs, ensuring optimal equipment performance.
Real-time identification and alerts on detecting rocks greater than 1 meter that could damage the crusher preventing potential equipment damage.