Transforming Cement manufacturing with our patented AI Vision SaaS
Unlock unmatched results in cement manufacturing efficiency with Ripik Vision. Harness our live camera feed and patented Computer Vision algorithm for continuous kiln health assessment.
Did you know that energy consumption accounts for 80% of cement production costs?
High energy costs and kiln instability hurting your margins? Ripik's AI-powered kiln optimization can reduce overheating from 30% to under 10% and lower fuel costs by up to 5%. Experience a smarter way to operate your cement plant and achieve greater savings.
Trusted by leading global enterprises
Vision AI solutions in
Cement Industry
Optimize cement kilns with AI to reduce emissions, boost energy efficiency, and ensure stable operations for consistent profitability.
Real-time thermal imaging detects hotspots on kiln refractory linings, extending refractory life by 30% and reducing unplanned downtime
Accurately gauging particle size in real time to predict crusher & screen maintenance needs, ensuring optimal equipment performance.
Classifying alternate fuels to predict calorific value, enabling stable energy production for the cement industry through smarter fuel use.
Utilizing IR cameras and AI for real-time moisture monitoring in coal and other materials, with automated alerts triggered when moisture exceeds set limits.
Leveraging optical and LIDAR technology for precise volumetric measurement of materials, providing real-time alerts for low volumes or irregularities in material profiles.
Immediate detection of cracks, tears, edge damage, belt swaying, misalignments, wear, and other damages, allowing for prompt maintenance and repair.
Real-time identification and alerts on detecting rocks greater than 1 meter that could damage the crusher preventing potential equipment damage.
Improving overall fuel efficiency for a 10-15x ROI boost
Our solution tackles inefficient coal consumption, optimizes raw material mixes, and addresses carbon footprint concerns. Benefit from 24/7 optimal process control, early warnings, corrective actions, and comprehensive post-mortem analysis, ensuring you stay ahead in this competitive landscape.
3-4 %
Energy consumption reduction
Our patented SaaS product helps improve overall savings in coal feed rate.
100%
Better visibility of cement kiln
Our AI tool offers better visibility into the kiln conditions for prevention of jamming.
Achieve optimal Cement kiln operational efficiency with real-time insights
Leverage our transformative technology for optimal coal feed rates, precise adjustments, and enhanced performance in Cement kilns.
Discover how Ripik.AI empowers businesses
Find out more about the success stories of our clients from across the industries.
Cement Kiln Optimization proved groundbreaking by reducing energy costs by 5%.
Unveil the success story of an Indian Cement titan overcoming fuel challenges with our advanced Vision AI technology for optimized kiln health for minimizing downtime situations.
Ripik Vision
Transform your industry with Ripik Vision - experience the power of real-time analytics and smart automation across different sectors. Our patented computer vision software streamlines process control, reduces variability, and minimizes human error with 360° automation.
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